Test bench control system

With PAtools®, GTSystem provides the most professional automation system for testing. Well-known OEMs such as VW, BMW and Mercedes are using this state of the art software. Meanwhile GTSystem develop gear shift application robot system for the actuating of the original vehicle gear lever and actuators for the automotive 24 hours test cycle operation of throttle and clutch pedals for transmissions on durability, functional and roller test benches.

GTS GATE automation system

GTS cooperated with famous automation system partner, developed GTS own testbed automation system GATE. With this system, customer can do sophisticated testing procedure quickly and easily. No matter steady testing, dynamic testing, transient testing, with our GATE automation system, customer can do them easily. Road load simulation, road profile simulation can be achieved conveniently.

GTS GATE automation system has two real-time control system, DCU and PCU. DCU main in charge of the running of the dynos, and PCU mainly in charge of the accessories of the testbed running, such as conditioning system, measurement data logical calculations and so on. With DCU and PCU, the whole automation system always working in a stable and high efficient condition.

Actuators

GTSystem has developed a gear shift application GCS (GEARSHIFT CONTROL SYSTEM) with a 4 axis industrial robot system for the actuating of the original vehicle gear lever for all kind of manual transmissions on durability, functional and roller test benches.

GTSystem has developed three kinds of highly integrated actuator series for the automotive 24 hours test cycle operation of throttle and clutch pedals as well as for all kind of AMT, AT, CVT and DCT transmissions levers:

  • TCS (Throttle Control System), The Throttle pedal Control System TCS is well prepared for any kind of original throttle pedal adaptation from real vehicle.
  • CCS (Clutch Control System), The Clutch pedal Control System CCS is well prepared for any kind of original clutch pedal adaptation from real vehicle. Especially high forces in combination with high velocities are the most important requirement tasks.
  • ACS (Automatic Control System), the Automatic lever Control System ACS is well prepared for any kind of original lever or cable adaptation from real vehicle.

Advantages of GTSystem GCS:

  • Compact design & Durable industrial technology
  • Highly dynamic brushless servomotor
  • Highly accurate travel measuring device
  • High velocity and force control
  • Easy software application (Real time, IPC controlled)
  • Easy and fast adjustment at the test bench

Advantages of GTSystem actuators:

  • Compact design & Durable industrial linear guides
  • Real time – IPC controlled servo amplifi ers
  • Highly dynamic brushless servomotor
  • Highly accurate travel measuring device
  • Pivotable drive unit and stable installation plate
  • Easy and fast adjustment at the test bench